What are the major causes of transformer failures?

 

A transformer is not your run-of-the-mill device that can be replaced at will. It is expensive and requires considerable attention in terms of maintenance efforts to ensure its smooth functioning. Premature failure of a transformer can be painful and a blow to your budget. It is important to check it in regular periods by performing inspections time and again. As one of the leading Transformer Manufacturers in Mumbai, we have encountered several clients who come to us after their device is damaged due to some reason. We have made a list of the most common reasons that cause this failure and tips on how to prevent it. Let’s dive in:

·         Built - We are focussing on mostly mechanical failures here. The first on our list is the built quality of the transformer. There are two factors here: experience of the craftsman and costing of material used. There is a difference between cost-effective and cheap.

The components used shouldn’t be cheap and if it is, an experienced craftsman will identify it immediately. So, it is important that you choose a trusted transformer manufacturing company with several years of experience.

·         Material - Everything from the core, windings to the external casing should be of high-quality material. It matters at every second of its operations. Grade quality material not only increases the durability but also the efficiency of the device.

·         Design - The design is also crucial. The way coils are wound around the transformer’s core, and how all the components are placed inside the structure affects the performance of the unit.

As we have discussed the mechanical failures, all you can do to stop them is choose a trusted brand. Trutech Products, being one of the most reliable TransformerManufacturers in Pune, has delivered its transformers to the leading companies of India. Give us a call right now to know more about our products.

Ways To Reduce Transformer's Noice

 

A transformer is a very useful and integral part of industrial as well as commercial sectors. Many industries use it for a better and efficient supply of electricity. Sometimes transformers make noise and you should not ignore it. It can be detrimental for the transformer and the devices that are getting electricity from it. Transformer Manufacturers in India  point to basically two reasons behind this noise. These causes are magnetostriction and mechanical abrasion. It helps in solving the problem effectively and efficiently if you know the reason behind the problem. Both of these problems cause vibration in the machine which makes noise that can be intolerable sometimes. You can fix these issues with the following techniques:

·         You can try to reduce the flux density of the transformer to eliminate this noise. It can be expensive since this method involves increasing the amount of stainless steel in the core. Although an effective method, it may require some money.

·         You don’t have to bother if your budget doesn’t allow the investment that may be needed in the previous technique. You can put adhesive between the lamination layers and it won’t cost you much. It will minimize the vibration and consequently reduce the noise. Make sure that sheets are clean and don’t have any oil scum.

Trutech Products is one of the most eminent Transformer Manufacturers in Mumbai. We have a strong infrastructure capability and the latest machinery to meet the global standards. Our products go through various quality checks before getting dispatched to our valuable clients. Place an order right now and get high-quality products.